Belzona 1121 (Super XL-Metal)

Belzona 1121 (Super XL-Metal) is a high-performance, two-component, epoxy-based repair composite designed for extended working life and high precision in applications requiring durable and reliable metal repair solutions. It is particularly suitable for larger-scale repairs and intricate reshaping tasks, thanks to its long working time and excellent adhesion.

Key Features

1. Extended Working Time:
   • Allows for more complex and larger-scale applications without rushing the process.
2. High Strength and Durability:
   • Excellent resistance to wear, impact, and mechanical stress.
3. Exceptional Adhesion:
   • Bonds strongly to a variety of substrates, including metals, ceramics, and composites.
4. Non-Shrinking:
   • Retains dimensional stability during curing.
5. Machinable After Curing:
   • Can be drilled, tapped, or machined for precise finishing.
6. Temperature Resistance:
   • Operates in temperatures up to 120°C (248°F) continuously and 150°C (302°F) intermittently.

Applications

• Metal Repairs:
  • Repair cracks, holes, and worn surfaces on machinery, equipment, and structural components.
• Rebuilding Components:
  • Reshape damaged pump casings, impellers, flanges, and more.
• Corrosion Protection:
  • Protects surfaces from chemical and environmental degradation.
• Sealing and Bonding:
  • Ideal for sealing leaks and bonding dissimilar materials.

How to Use

1. Surface Preparation:
   • Thoroughly clean the surface to remove contaminants like grease, oil, and loose material. Abrade the surface for better adhesion.
2. Mixing:
   • Combine the resin (Part A) and hardener (Part B) in the recommended ratio until a uniform color is achieved.
3. Application:
   • Apply the mixture using a spatula or brush, ensuring it adheres well to the prepared surface.
4. Curing:
   • Allow the material to cure at room temperature. Full mechanical properties are typically achieved within 24-48 hours.

Technical Specifications

• Base: Epoxy resin
• Color: Grey (when mixed)
• Compressive Strength: 90 MPa (13,000 psi)
• Adhesive Strength: 20 MPa (2,900 psi)
• Temperature Resistance:
  • Continuous: 120°C (248°F)
  • Intermittent: 150°C (302°F)
• Working Life: Approximately 2 hours at 20°C (68°F)

Benefits

• Suitable for large-scale and complex repairs due to extended working life.
• Eliminates the need for hot work, such as welding, reducing downtime and risk.
• Provides a long-lasting and cost-effective solution for industrial maintenance.
• Resistant to a wide range of chemicals, oils, and environmental factors.

Safety Precautions

• Use personal protective equipment (PPE), such as gloves and goggles.
• Ensure adequate ventilation during mixing and application.
• Refer to the Safety Data Sheet (SDS) for detailed safety instructions.

Storage

• Store in a cool, dry place between 5°C and 30°C (41°F to 86°F).
• Keep containers tightly sealed to prevent contamination and prolong shelf life.

Belzona 1121 (Super XL-Metal) is trusted by industries worldwide for its reliability, precision, and extended working life, making it an excellent choice for repairing and protecting critical metal components.