NABAKEM MEGACHECK PENETRANT

NABAKEM MEGACHECK PENETRANT is a high-performance, non-destructive testing (NDT) solution used in penetrant testing (PT) applications. It is designed to detect surface-breaking defects such as cracks, voids, and other flaws in materials. The penetrant works by being applied to the surface of the material, where it seeps into any imperfections. After removing excess penetrant, a developer is applied to enhance the visibility of these defects under ultraviolet (UV) light or white light, depending on the type of penetrant used.

Key Features

1. Fluorescent and Visible Options:
   • NABAKEM MEGACHECK PENETRANT is available in both fluorescent and visible options. The fluorescent penetrant is ideal for detecting fine cracks under UV light, while the visible penetrant provides a contrasting color for easier detection under white light.
2. High Sensitivity:
   • Designed for detecting even the smallest surface defects, this penetrant has a high sensitivity, making it suitable for use in industries that require precision and reliability, such as aerospace, automotive, and manufacturing.
3. Fast-Acting:
   • The penetrant works quickly, reducing the overall time required for testing while still providing accurate results.
4. Versatile Application:
   • Suitable for use on a wide range of materials, including metals, plastics, and composites, NABAKEM MEGACHECK PENETRANT is a versatile solution for many NDT applications.
5. Easy to Use:
   • The penetrant is easy to apply, with spray or brush options, making it convenient for both large-scale and small-scale inspections.

Applications

• Penetrant Testing (PT):
  • The primary use of NABAKEM MEGACHECK PENETRANT is in penetrant testing, where it helps detect surface-breaking defects. After the penetrant is applied and allowed to dwell, excess penetrant is removed, and a developer is applied to make any remaining penetrant visible.
• Non-Destructive Testing (NDT):
  • Ideal for NDT inspections, especially when visual inspection is required to identify cracks, corrosion, and other flaws that could compromise the integrity of a material or component.
• Industries:
  • Aerospace: For inspecting critical components like turbine blades, aircraft structures, and other safety-critical parts.
  • Automotive: For detecting surface defects in car parts such as engine blocks, transmission housings, and other critical components.
  • Manufacturing: Used in the inspection of metal and plastic parts in industrial settings.

How to Use

1. Surface Preparation:
   • Clean the surface thoroughly to remove any contaminants, oils, greases, or dirt. Use a cleaner such as NABAKEM MEGACHECK CLEANER to ensure the surface is free of residues.
2. Apply the Penetrant:
   • Spray or brush the NABAKEM MEGACHECK PENETRANT onto the cleaned surface. Allow the penetrant to dwell for the recommended time to ensure it penetrates any surface defects.
3. Remove Excess Penetrant:
   • After the dwell time, remove excess penetrant from the surface using a clean cloth or wipe, being careful not to disturb any penetrant trapped in defects.
4. Apply the Developer:
   • Apply the developer (e.g., NABAKEM MEGACHECK DEVELOPER) to the surface. The developer helps enhance the contrast between the penetrant and the surface, making defects more visible.
5. Inspect:
   • Inspect the surface under the appropriate light source. Use ultraviolet (UV) light for fluorescent penetrants or visible light for visible penetrants to detect surface-breaking defects.
6. Clean Up:
   • After inspection, clean the surface to remove any remaining penetrant and developer, following the manufacturer’s instructions.

Technical Specifications

• Appearance:
  • Fluorescent: Typically red or pink
  • Visible: Clear or colored, depending on the formulation
• Flash Point: Typically > 60°C (140°F)
• Viscosity: Medium viscosity for easy application
• Density: Approx. 0.9 g/cm³
• Shelf Life: 12 months when stored in a cool, dry place away from direct sunlight

Benefits

• Highly Sensitive: Detects even the smallest surface defects with ease, ensuring the integrity of materials.
• Quick and Efficient: Fast-drying formula reduces inspection time and increases overall productivity.
• Versatile: Can be used on a variety of materials, making it suitable for a wide range of applications.
• Improved Defect Detection: Helps highlight cracks, porosity, and other surface flaws that may compromise material strength or safety.
• Reliable Results: Provides clear, visible indications of defects, ensuring accurate and dependable inspections.

Safety Precautions

• Personal Protective Equipment (PPE):
  • Always wear gloves, goggles, and protective clothing when handling the penetrant to avoid skin contact and eye irritation.
• Ventilation:
  • Use in well-ventilated areas to avoid inhaling fumes. Ensure proper air circulation when applying in confined spaces.
• Flammability:
  • The penetrant may be flammable. Keep away from open flames, sparks, or heat sources during application.
• Storage:
  • Store in a cool, dry place, away from direct sunlight and heat sources. Keep the container tightly sealed when not in use.

Conclusion

NABAKEM MEGACHECK PENETRANT is a versatile and reliable solution for surface defect detection in various industries. Its high sensitivity, ease of application, and quick-drying properties make it ideal for non-destructive testing (NDT) applications, ensuring that even the smallest defects are detected. Whether you’re working in aerospace, automotive, or manufacturing, NABAKEM MEGACHECK PENETRANT provides the accuracy and reliability needed to maintain the safety and integrity of critical components.